You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment. Emergency Total Electrical Shut-Off. The first and most important information you must know is how to stop all fuel flow to the pump and island.
Locate the switch or circuit breakers that shut-off all power to all fueling equipment, dispensing devices, and submerged turbine pumps STPs.
This means that even if you activate these stops, fuel may continue to flow uncontrolled. Any procedure requiring access to electrical components or the electronics of the dispenser requires total electrical shutoff of that unit. Know the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gasboy equipment.
Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call the Gasboy Customer Service at , Tech Support It is imperative to your safety and the safety of others to understand the procedures before beginning work.
Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.
Using parts other than genuine Gasboy replacement parts could create a safety hazard and violate local regulations. This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards.
Obey safety directives that follow this symbol to avoid possible injury or death. These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be followed to prevent death, injury or damage to the equipment. Fuels and their vapors will become explosive if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause explosive vapors in the vicinity of dispenser or island.
Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors. Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors.
Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuels and their vapors. After getting out of a vehicle, touch the metal of your vehicle to discharge any electrostatic charge before you approach the dispenser island.
It is highly recommended that someone who is capable of rendering first aid be present during servicing. Be familiar with Cardiopulmonary Resuscitation CPR methods if you are working with or around high voltages. This information is available from the American Red Cross. Always advise the station personnel about where you will be working, and caution them not to activate power while you are working on the equipment.
Use the OSHA tag out and lock out procedures. If you are not familiar with this requirement, refer to information in the service manual and OSHA documentation. Be sure to use safe and established practices in working with electrical devices. Poorly wired devices may cause a fire, explosion or electrical shock.
Be sure grounding connections are properly made. Make sure that sealing devices and compounds are in place. Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down.
Some materials present inside electronic enclosures may present a health hazard if not handled correctly. Be sure to clean hands after handling equipment. Do not place any equipment in mouth. This area contains a chemical known to the State of California to cause birth defects or other reproductive harm.
Seek medical advice immediately. Turn off all system circuit breakers to the island s. These keys do not remove AC power and do not always stop product flow. Do not allow starting of vehicles in the area. No open flames, smoking or power tools in the area. Canadian users must also comply with the Canadian Electrical Code. Plan your installation carefully. Dispensing troubles, which seem to be pump-related, are frequently traced to faulty installation. This control must be readily accessible, clearly labeled, and in accordance with all local codes.
Wiring diagrams contain important restrictions regarding the connection of additional equipment. Back-fill with clean sand, crushed rock, or pea gravel. The sealing compound found around wires at all junction box entrances is a requirement of the National Electrical Code and should not be disturbed.
Ensure that the mating surfaces between the junction box and cover are free of dirt, debris, nicks, and scratches. Tighten junction box covers before replacing panels. All power and lighting wires should be run in threaded, rigid, metal conduit. All threaded connections must be drawn up tight with five 5 threads minimum engagement. Only one opening in the AC junction box is provided with a plug at the factory. On completion of the installation, it is the installer's responsibility to ensure that any unused openings are plugged.
When constructing the pump island for the dispensing equipment, be sure to extend the island excavation beyond the depth of the frost line. Leave open an area from the inside edge of the unit's base as shown on the specific base layout. Unless required by local regulations, do not cement the pipes and conduits into the island. The open area within the base will provide access for future servicing of the fittings, check valve and conduit assemblies.
Fill in the boxed-in section with dry sand to keep condensation in the pump housing to a minimum and to help prevent fogging of the totalizer window. If the dispensing unit is not securely fastened to the island, supply line leaks at unions and pipe joints may occur. Use one of two types of bolts to anchor the pump to the island. The pump and the tank should be located close to each other with as few changes in direction of the supply line, as possible. This reduces the possibility of vaporization gasoline only , attains the highest possible flow rate, and results in a lower installation cost.
Avoid long supply lines and excessive vertical lifts. The dynamic lift for this unit is rated at 12 feet 4m for gasoline and 13 feet 4m for diesel and can vary according to conditions of the installation and fuel temperature. If a pump is to be used with an above-ground tank, a pressure regulator valve is required on the suction side of the pump; consult your Gasboy representative for details.
The tank should be free of water and dirt. It is recommended that the tank be pressure tested to verify it is tight. Note: The outlet fitting at the top of the float chamber should be connected to drain back to the storage tank. Locate the remote dispenser and tank with submersible pump as close to each other as possible to attain minimum possible pressure drop and the highest possible flow rate, consistent with the pump capacity.
Consult the submersible pump manufacturer's recommendations for pipe sizing and installation instructions pertaining to the model of submersible pump being installed.
The shear valve should be rigidly supported to ensure proper shearing and closure of the valve in the event that the remote dispenser is dislodged. According to the type of shear valve, a different supply nipple may be required. After a shear valve has operated on an emergency basis from fire or mechanical shock, or if it does not operate correctly when inspected, repairs must be made before putting the remote dispenser into service. It is required by the Flammable and Combustible Liquids Code that a leak detector be installed in the system to prevent underground leaks from going unnoticed.
These models are not recommended for aboveground tanks. A zero differential of pressure, electric solenoid valve is required in the line at the top of the tank. Do not use an anti-siphon valve. When installing a Q or QX, Q or QX model, use a minimum of 2" 51mm diameter supply pipe to obtain the highest possible flow rate and to reduce the possibility of vaporization gasoline only.
Note: Fiberglass pipe is to be installed according to manufacturer's specifications and requirements. Ensure that both the pipe and the tank are clean. Foreign matter entering the pump can cause extensive damage. Obstructions in the supply line can create pump problems and reduced flow rate. Ensure that all pipe threads are properly cut and the inside reamed to remove burrs. Use Listed gasoline-resistant compound on all joints of gasoline handling piping.
Sealing compound must also be resistant to Gasohol Ethanol and Methanol. Use gasoline-resistant pipe compound on male threads only; pipe compound used on female threads can be squeezed into the supply line where it can enter the product stream and become lodged in the pump or meter.
Install swing joints under the pump and at the tank to avoid breaks in the supply line from settling or frost heave. To avoid product delivery problems on suction pumps, ensure that there are no traps in the supply line. The supply line should be as short and direct as possible with swing joints at all turns. Support the horizontal run of pipe at foot 3.
Do not use wood as pipe supports. New EPA regulations require that only one check valve be used per supply line and located directly below, and as close as practical to the suction pump. Do not use spring-loaded or union check valves since these will unnecessarily reduce the flow rate and contribute to the reduction of atmospheric pressure necessary to keep gasoline in a liquid state.
Upon completion of installation, all liquid-carrying lines must be checked for leaks. This unit is normally equipped for use with a UL-listed interchangeable service station type nozzle. Only UL-listed hose assemblies and accessories are to be used with this device. A Listed breakaway connector must be installed on all hose assemblies. Welcome to ManualMachine. We have sent a verification link to to complete your registration.
Log In Sign Up. Ensure that you do not pinch wires when replacing covers. Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down. Some materials present inside electronic enclosures may present a health hazard if not handled correctly.
Ensure that you clean hands after handling equipment. Do not place any equipment in the mouth. Seek medical advice immediately. Fire or explosion may result, causing serious injury or death.
Follow established emergency procedures. Turn off all system circuit breakers to the island s. These keys do not remove AC power and do not always stop product flow. Do not allow starting of vehicles in the area. Do not allow open flames, smoking or power tools in the area. You require this software to program the wireless modems if used.
It is included in the wireless modem kits. It can also be downloaded from the website listed. Equipment and Drivers can be manually entered. A desktop shortcut for that link must be created on the same PC that will be running the PC Online software for future testing. The Coyote Radio programming software allows to program a minimum of two wireless modems with the appropriate settings, if wireless communication between the Online TopKAT and the PC Online Software is to be used.
Following are the features of the Coyote Radio programming software:. The Coyote Radio programming software is supplied on two diskettes. To install this software, proceed as follows:. Note: On most computers, the floppy drive is A. The files are copied. Welcome to ManualMachine. We have sent a verification link to to complete your registration.
Log In Sign Up. Forgot password? Enter your email address and check your inbox. Please check your email for further instructions. Enter a new password. Computer Programs and Documentation All Gasboy computer programs including software on diskettes and within memory chips and documentation are copyrighted by, and shall remain the property of, Gasboy.
Underwriters Laboratories UL :. Additional US and foreign patents pending. Additional US and foreign trademarks pending. This document is subject to change without notice. A-1 Online Supervisor Sequence. A-2 Offline Fallback. A-4 Offline Scenario 1. A-4 Offline Scenario 2. A-7 Offline Scenario 3. A-8 Totalizer Sequence Online Mode. Preliminary Precautions You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures.
Total Electrical Shut-Off Before Access Any procedure that requires access to electrical components or the electronics of the dispenser requires total electrical shut off of that unit. Read the Manual Read, understand and follow this manual and any other labels or related materials supplied with this equipment. Safety Symbols and Warning Words This section provides important information about warning symbols and boxes. Alert Symbol This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards.
Signal Words These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions below must be followed to prevent death, injury or damage to the equipment: DANGER : Alerts you to a hazard or unsafe practice! No Open Fire Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors.
No Sparks - No Smoking Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Working Alone It is highly recommended that someone who is capable of rendering first aid be present during servicing. Working With Electricity Safely Ensure that you use safe and established practices in working with electrical devices. Hazardous Materials Some materials present inside electronic enclosures may present a health hazard if not handled correctly.
Do not induce vomiting. Keep airway open. Oxygen may be needed at scene. Irrigate eyes with water for approximately 15 minutes. Wash area thoroughly with clear water. Important Safety Information Hazards and Actions! Coyote DataCom Software You require this software to program the wireless modems if used. Must be used at start up only. Communications Only Satellite communication not allowed.
Port 2 RS Standard Wireless modem connection only. Note: The names of these files must be accurate as they are case-sensitive. To install this software, proceed as follows: 1 Insert Disk 1 in the floppy disk drive. You can only view or download manuals with. Sign Up and get 5 for free. Upload your files to the site. You get 1 for each file you add. Get 1 for every time someone downloads your manual. Buy as many as you need. View and download manuals available only for.
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